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Production Manager
Wellarence Ray Inc.
Job Description
1. Production Planning & Target Achievement
* Achieve daily, weekly, and monthly production targets.
* Ensure optimum utilization of machines, manpower, and materials.
* Coordinate with PPC for smooth production scheduling.
2. Process Control & Manufacturing Operations
* Supervise wire drawing, bunching/stranding, insulation, sheathing, coiling, and packing operations.
* Monitor critical process parameters and maintain process stability.
* Ensure adherence to SOPs, Control Plans, and Work Instructions.
3. IATF 16949 System Implementation
* Ensure compliance with IATF 16949 requirements in production activities.
* Support implementation of APQP, PPAP, PFMEA, SPC, MSA, and Control Plans.
* Participate in internal audits, layered process audits (LPA), and corrective actions.
* Maintain traceability and process documentation as per IATF standards.
4. Quality Management
* Reduce rejection, rework, and customer complaints.
* Ensure product quality as per BIS, IEC, IS, and customer specifications.
* Coordinate with QA/QC teams for in-process inspections and CAPA implementation.
5. Continuous Improvement
* Drive Kaizen, Lean Manufacturing, and 5S activities.
* Improve OEE, productivity, and process efficiency.
* Reduce scrap, cycle time, and downtime through improvement initiatives.
6. Safety, EHS & Compliance
* Ensure safe working practices and PPE compliance on shop floor.
* Maintain housekeeping and safety standards.
* Ensure compliance with company policies and statutory requirements.
7. Maintenance Coordination
* Coordinate preventive and breakdown maintenance activities.
* Ensure minimum machine downtime and faster problem resolution.
* Monitor recurring equipment failures and improvement actions.
8. Manpower Management
* Supervise operators, supervisors, and contract manpower.
* Manage shift planning, attendance, discipline, and training.
* Develop team skills for quality and productivity improvement.
9. Inventory & Material Control
* Monitor consumption of copper, aluminum, PVC, XLPE, and packing materials.
* Control scrap generation and ensure proper reconciliation.
* Coordinate with stores for material availability and FIFO implementation.
10. Dispatch & Customer Requirement Compliance
* Ensure proper packing, labeling, and identification of finished goods.
* Support on-time dispatch as per customer schedules.
* Ensure customer-specific requirements are followed during production and dispatch.
* Achieve daily, weekly, and monthly production targets.
* Ensure optimum utilization of machines, manpower, and materials.
* Coordinate with PPC for smooth production scheduling.
2. Process Control & Manufacturing Operations
* Supervise wire drawing, bunching/stranding, insulation, sheathing, coiling, and packing operations.
* Monitor critical process parameters and maintain process stability.
* Ensure adherence to SOPs, Control Plans, and Work Instructions.
3. IATF 16949 System Implementation
* Ensure compliance with IATF 16949 requirements in production activities.
* Support implementation of APQP, PPAP, PFMEA, SPC, MSA, and Control Plans.
* Participate in internal audits, layered process audits (LPA), and corrective actions.
* Maintain traceability and process documentation as per IATF standards.
4. Quality Management
* Reduce rejection, rework, and customer complaints.
* Ensure product quality as per BIS, IEC, IS, and customer specifications.
* Coordinate with QA/QC teams for in-process inspections and CAPA implementation.
5. Continuous Improvement
* Drive Kaizen, Lean Manufacturing, and 5S activities.
* Improve OEE, productivity, and process efficiency.
* Reduce scrap, cycle time, and downtime through improvement initiatives.
6. Safety, EHS & Compliance
* Ensure safe working practices and PPE compliance on shop floor.
* Maintain housekeeping and safety standards.
* Ensure compliance with company policies and statutory requirements.
7. Maintenance Coordination
* Coordinate preventive and breakdown maintenance activities.
* Ensure minimum machine downtime and faster problem resolution.
* Monitor recurring equipment failures and improvement actions.
8. Manpower Management
* Supervise operators, supervisors, and contract manpower.
* Manage shift planning, attendance, discipline, and training.
* Develop team skills for quality and productivity improvement.
9. Inventory & Material Control
* Monitor consumption of copper, aluminum, PVC, XLPE, and packing materials.
* Control scrap generation and ensure proper reconciliation.
* Coordinate with stores for material availability and FIFO implementation.
10. Dispatch & Customer Requirement Compliance
* Ensure proper packing, labeling, and identification of finished goods.
* Support on-time dispatch as per customer schedules.
* Ensure customer-specific requirements are followed during production and dispatch.